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Preparing to Run Supply Chains at the End of the Second Global Economy

Global supply chains are built on three assumptions: rational government policy, availability of transportation resources, and low variability. The pandemic taught us many lessons that we are quickly forgetting.

Compliance, sanctions, and tariffs loom. Supply chain leaders have little history to use as a guide to prepare. Before the pandemic, supply chain leaders experienced relatively free trade across borders in 2017. The Tariff Act of 1930–commonly known as the Smoot–Hawley Tariff–signed by President Herbert Hoover on June 17, 1930, raised US tariffs on over 20,000 imported goods. The tariffs under the act, excluding duty-free imports, were the second highest in United States history, exceeded by only the Tariff of 1828. Economists and economic historians have a consensus view that the passage of the Smoot–Hawley Tariff worsened the effects of the Great Depression. Take-away? Current supply chain practices starting are not designed to operate in a high tariff/compliance environment.

Where to Start

Removing friction from trade fuels the global economy. A tariff is a tax paid on foreign goods as they cross borders. Think of it as a sales tax. The tax burden falls to either the consumers or the producers of goods.

What can we learn? I think that this is an opportunity for companies to become more responsible trading partners. The investments to adapt to higher tariff levels are similar to what we need to track SCOPE 3 emissions, Deforestation, and Fair Labor compliance, and the pending compliance with the emerging legislation in the EU for Digital Passports.

Using the Global Supply Chain Pressure Index to view volatility, we can see patterns.

Technology Evolution Outpaced Adoption. Supply chain leaders were slow to adopt advances in Big Data Analytics. In parallel, PE/venture capitalists purchased/consolidated network solutions, slashing R&D and delaying investment, reducing industry capabilities. Digital transformation initiatives looked great on PowerPoint(s) but drove little value. In many ways, we squandered opportunity before the pandemic to build strength during a low volatility period. No one in the industry has managed a supply chain with the level of tariffs threatened. The rules are changing. Is this the end of the second global economy? No one knows. However, prepare for the many political clashes/wars and increasing compliance. If you, like most, are running your supply chain based on ERP and Excel spreadsheet data, you are not prepared. What to do?

We Are Not Prepared. Despite the fact that many supply chain consultants waxed eloquently about VUCA (Volatility, Uncertainty, Complexity, and Ambiguity), most supply chain practices evolved during a time of low volatility. Most processes are enterprise-centric, and trading partner networks are largely managed by email and spreadsheets.

The Myopic Focus on Cost Reduces Effectiveness. In 2001, China joined the World Trade Organization, increasing access to China as both a channel and a supply source. As companies expanded globally, regional practices were adopted without redefinition. The focus was on cost mitigation and deploying labor arbitrage and tax efficiency strategies.

Planning Cycles Slower Despite Faster Channel Requirements. In response, companies tightly integrated planning systems into transactional architectures, improving transactional accuracy but decreasing operational flexibility/agility. The evolution of Integrated Business Planning processes (IBP) elongated planning cycles at a time when e-commerce and regional markets demanded shortener order cycles.

Building Capabilities

Where to start? How to be a better trading partner? Here are seven tactics to consider:

Build Lineage Capabilities. Start with an investment in track-and-trace capabilities. Define product lineage and provenance. Invest time to understand the difference between mapping and track & trace. (To understand the difference, check out recent research on the Digital Passport and the gaps/differences between mapping technologies and track/trace.)

Ensure Compliance. Tariffs slow trade flow across borders, increasing the burden of compliance documentation. Expect greater variability in lead times and an increase in in-transit inventory. Take two actions. Build a supply chain planning master data layer to understand lead time variability and a system of record for certificate compliance information.

Inventory Management. Tariffs dynamically change the value of inventory, necessitating investment in deeper inventory management solutions. Few are ready to rationalize the differences in the price of inventory on receipt.

Adopt Standards and Authoritative Identifiers. Adopt the GS1 GTIN and the ISO 8000 standards, but don’t drown in trying to adopt ONE standard. Standards bodies are largely self-serving bodies with religious tendencies. Use large and small language models to rationalize between standards. Build ontological rules engines to orchestrate standards mapping into compliance documentation. Here, to illustrate the point, I share the overview of the standards landscape built by Michael Darden of DFM Data.

Prepare for Growth to Slow. The average time for the supply chain to adapt to market shifts is 15 months. This did not improve during the pandemic, and most companies are busy investing in AI-based engines using enterprise data. Consider the investment in outside-in planning processes using market data and orchestrating source, make, and deliver based on a holistic design process. Supply chains perform better when they are pedaling uphill. They are slower to adopt when markets slow. Build an orchestration layer and invest in digital twin for design.

During the past election, the focus was on the price of eggs, milk, and bread. Few appreciate the current health of the US economy. Below is a quote from Ernie Tedeschi. I highly recommend his blog.

The US economic recovery from the pandemic has been extraordinary. In the four years since 2019 Q4, the last quarter before COVID-19 hit, the inflation-adjusted size of the US economy (real gross domestic product or “GDP”) has grown by a cumulative 8.2%. That performance so far is much stronger than America’s Great Recession recovery: four years into that business cycle (2007 Q4 to 2011 Q4), US real GDP was only 1.8% larger than its pre-recession level. The Briefing Book, Ernie Tedeschi, April 01, 2024

Expect Supply Shortages. Know faster and respond better—work on being a more capable trading partner. Share data and build relationships. Build capabilities for alternate sourcing and bill of materials and drive bidirectional orchestration of source, transform, and deliver capabilities based on market shifts.

Align for Success. Build cross-functional leadership. Start by auditing your current capabilities. Do you have technologies deployed that could help? What is the state of readiness of your third-party logistics and contract manufacturers? For example, I recently interviewed someone in procurement who is working on SCOPE 3 emissions and tariff readiness. She advocated investment in a risk management solution for mapping, supplier surveys, and an extensive use of the DUNNS numbers. Procurement was operating in isolation from supply chain. The procurement director had no understanding that the company had a robust track and trace system deployed in the channel that could be used without buying an additional, less-capable technology. DUNNS numbers are relatively worthless in track and trace, and mapping is too static to ensure compliance.

Wrap-up

We are facing headwinds. Don’t expect business as usual. Revisit the lessons of the pandemic. Data synchronization and process orchestration market-to-market (channel to supplier) matters. Enterprise-centric data using faster planning engines based on Artificial Intelligence (AI) is not the path to success. Question current process paradigms, measure outcomes, and make a difference.

I hope this helps. I look forward to seeing your comments.

Learn With Us

Every two weeks, I will be doing a podcast with Peter Bolstorff previously at ASCM and now at Inspire.ai. Sign up to follow the Straight Talk YouTube Channel or our podcast channel on Spotify to listen. Next week’s session is on the Fundamental Score to measure value that is being developed through work with Georgia Tech.

In January, I will be teaching a six-week curriculum on outside-in planning processes. This course is limited to retailers and manufacturers. New to the program is the work on how to define a balanced scorecard to drive value (based on the work with Georgia Tech) and peer benchmarking on the Fundamental Score to understand value creation versus peer group. Each participant will build a River of Demand for their company in the session. Also, as a part of the workshop, we will discuss the fit of current technologists to deliver on the mission/vision of outside-in processes. The class is available at no charge but is limited to 50 participants in North America and Europe. Drop me a direct message on LinkedIn if you are interested.

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